Investor Dossier for E-Fuel Production in the DACH Region

Sep 25, 2024

Possible approach to an independent supply of e-fuels in the DACH region

1. Executive Summary

E-Fuel production in the DACH region (Germany, Austria, Switzerland) presents a unique opportunity to capitalize on global trends toward CO2-neutral fuels. E-Fuels are synthetic fuels produced using renewable energy sources such as wind, solar, and hydropower, converting water and captured CO2 into a sustainable alternative to fossil fuels. These fuels are critical to the decarbonization of transportation, shipping, and aviation sectors.

With an annual demand of approximately 90 billion liters of E-Fuels in the DACH region and increasing global demand, this project offers a future-proof investment opportunity. The proposed project aims to establish a production capacity of approximately 140 billion liters per year, covering regional needs and allowing exports to the European market.

Financial calculations estimate total capital investment (CAPEX) of around €120 billion. With a selling price of €1.50 to €2.50 per liter, a positive ROI is anticipated once the production facilities are fully operational.


2. Market Analysis and Potential

The market for E-Fuels is experiencing robust growth driven by the need for low-carbon fuels and ambitious political climate goals. The DACH region faces pressure to reduce its dependence on fossil fuels and decarbonize its energy consumption. E-Fuels offer an immediate solution for decarbonizing the existing vehicle fleet, heavy industry, and aviation sectors.

Key Market Drivers:

  • Legislative Climate Goals: Europe has committed to significant CO2 emission reductions by 2030, fueling demand for CO2-neutral fuels.
  • Technological Advances: New technologies in electrolysis and CO2 capture enhance the efficiency and viability of E-Fuel production.
  • Sustainability Initiatives: Companies in the automotive, aviation, and shipping industries are increasingly seeking sustainable fuels to improve their carbon footprint.

Market Potential in Numbers:

  • DACH Region: Approximately 90 billion liters of E-Fuels demanded annually.
  • European Market: Expected demand growth of 10-15% per year by 2030.
  • Global: The E-Fuel market is projected to reach €700 billion by 2030.

3. Project Description

Production Locations:

  • Germany (North German Coast): Utilizing wind energy to produce green hydrogen and synthesize E-Fuels.
  • Austria and Switzerland (Alpine Region): Leveraging hydropower for electrolysis.
  • Morocco and Chile: Collaborations to use solar energy (Morocco) and wind energy (Chile) for export production.

Technology Platforms:

  • Electrolyzers: Producing hydrogen by splitting water using renewable energy.
  • CO2 Capture Plants: Capturing CO2 from the air or industrial emissions for synthesis with hydrogen.
  • Synthesis Plants: Combining CO2 and hydrogen to produce synthetic fuels.

Timeline:

  • Phase 1 (Pilot Projects): 1-2 years for small-scale plants to validate technology.
  • Phase 2 (Industrial Manufacturing): 2-5 years construction time for large-scale industrial plants.
  • Phase 3 (Full Production): Significant revenues expected 3-6 years after construction begins.

4. Business Model

The project seeks to generate revenue through the production and distribution of E-Fuels for various market segments:

Value Chain:

  • Raw Material Generation (Renewable energy, CO2 capture)
  • Fuel Production (E-Fuel synthesis)
  • Distribution and Export (Sales to European markets)

Revenue Streams:

  • Sales of E-Fuels to the automotive, aviation, and shipping industries.
  • Licensing fees and partnerships with international stakeholders.
  • CO2 certificates and credits from emissions savings.

5. Financing and Investment Needs

Financial Plan:

  • CAPEX (Capital Expenditure): €120 billion for construction and infrastructure.
  • OPEX (Operational Expenditure): Approximately €30 to €40 billion in annual operating costs.
  • BOP (Balance of Plant): Additional investments of €10 to €15 billion for logistics and energy infrastructure.

Funding Options:

  • Equity: Private investors and consortiums.
  • Debt: Green bonds, KfW loans, EU funding programs.
  • Public Funding: National and European funding for renewable energy projects (Horizon Europe, Green Deal).

6. Subsidies and Incentives

EU Programs:

  • Horizon Europe: Funding for R&D in green technologies.
  • Green Deal: Up to €1 trillion in investments to meet climate targets.

National Subsidies:

  • KfW Loans (Germany): Low-interest loans for green technology investments.
  • Climate and Energy Funds (Austria): Financing for CO2-neutral fuel projects.

7. Risk Analysis and Risk Management

Challenges:

  • Regulatory Hurdles: Obtaining construction permits and approvals may be time-consuming.
  • Technological Uncertainties: Scaling production to an industrial level requires technological innovation.

Solutions:

  • Early Engagement with Authorities: Collaborating with local authorities for expedited permits.
  • Partnerships with Research Institutes: Ensuring technological efficiency through partnerships.

8. Sustainability and ESG

Environmental Benefits:

  • Reduction of 234 million tons of CO2 annually through the use of E-Fuels.
  • Contribution to achieving national and international climate goals.

Social Benefits:

  • Creation of hundreds of thousands of jobs in the DACH region, particularly in rural areas.

Appendices

  1. Technical Details of the Production Facilities
  2. Financial Forecasts and Scenario Analyses
  3. Background Information on Potential Partners
  4. SWOT Analysis (Strengths, Weaknesses, Opportunities, Threats)

Appendix 1: Technical Details of Production Facilities

Electrolysis Plants

  • Technology: Proton Exchange Membrane (PEM) electrolyzers.
  • Capacity: Electrolyzers can process approximately 100 MW per facility in the region, with an efficiency of 70-80%.
  • Projected Hydrogen Output: A 100 MW facility can produce around 17,520 tons of hydrogen per year.
  • Construction Time: Between 2-3 years for a fully scaled industrial plant.
  • Operating Costs: Ranges from €1,500 to €2,500 per ton of hydrogen.

CO2 Capture Plants (DAC)

  • Technology: Direct Air Capture (DAC) facilities, which absorb CO2 from the atmosphere.
  • Capacity: Modern plants can capture approximately 1 million tons of CO2 per year.
  • Projected CO2 Yield: Per plant, around 0.5 to 1 million tons of CO2 can be captured annually, depending on site conditions.
  • Operating Costs: Between €100 and €200 per ton of CO2.

E-Fuel Synthesis Plants

  • Technology: Fischer-Tropsch synthesis for producing synthetic liquid fuels.
  • Capacity: Synthesis plants can produce 50,000 to 100,000 tons of synthetic fuels per year.
  • Production Costs: Between €0.35 and €0.70 per liter.

Appendix 2: Financial Forecasts and Scenario Analyses

Assumptions:

  • CAPEX: €120 billion for building electrolyzers, CO2 capture, and synthesis plants.
  • OPEX: Annual operating costs of €30 to €40 billion.
  • Selling Price of E-Fuels: €1.50 to €2.50 per liter.
  • Production Capacity: 140 billion liters of E-Fuels per year.

Scenario 1: Base Scenario (Conservative)

  • Production Volume: 100 billion liters per year.
  • Selling Price: €1.50 per liter.
  • Annual Revenues: €150 billion.
  • Annual Profit (after OPEX): €110 billion.

Scenario 2: Optimistic Scenario

  • Production Volume: 140 billion liters per year.
  • Selling Price: €2.00 per liter.
  • Annual Revenues: €280 billion.
  • Annual Profit (after OPEX): €240 billion.

Scenario 3: Worst-Case Scenario

  • Production Volume: 80 billion liters per year.
  • Selling Price: €1.50 per liter.
  • Annual Revenues: €120 billion.
  • Annual Profit (after OPEX): €80 billion.

Appendix 3: Background Information on Potential Partners in the DACH Region

Technology Providers

  1. Siemens Energy (Germany)

    • Expertise: Siemens Energy is a leading global player in energy solutions and infrastructure, with advanced capabilities in electrolyzer technology for hydrogen production. Their experience in large-scale energy projects and renewable integration makes them an ideal partner for the E-Fuel project.
    • Potential Role: Supplier of electrolyzers and renewable energy integration systems. Siemens Energy could help scale electrolysis operations efficiently.
  2. MAN Energy Solutions (Germany)

    • Expertise: Specializes in engineering solutions for power plants and industrial energy projects. MAN Energy Solutions is also exploring synthetic fuels and power-to-X technologies, focusing on decarbonizing industrial and marine sectors.
    • Potential Role: MAN Energy Solutions could provide expertise in large-scale power and fuel conversion systems, particularly for high-capacity applications like shipping or heavy industry.
  3. Climeworks (Switzerland)

    • Expertise: Climeworks is a world leader in Direct Air Capture (DAC) technology, with an established presence in Switzerland. The company focuses on capturing CO2 directly from the atmosphere, making it available for use in E-Fuel production.
    • Potential Role: Partner for CO2 capture infrastructure. Climeworks could supply the necessary technology to meet the CO2 requirements for synthetic fuel production in the DACH region.
  4. Linde (Germany)

    • Expertise: Linde is a leading gas and engineering company, with extensive experience in hydrogen production and distribution. They have also invested in hydrogen refueling stations and infrastructure, positioning themselves as a leader in hydrogen economy development.
    • Potential Role: Linde could be involved in hydrogen production, storage, and distribution systems. Their expertise in gas logistics would be critical in ensuring the transportation of hydrogen for E-Fuel synthesis.

Energy Providers

  1. Verbund (Austria)

    • Expertise: Verbund is Austria’s largest electricity provider, with over 90% of its power generated from renewable sources, mainly hydropower. They have experience in integrating renewable energy into large-scale projects and are actively exploring hydrogen as a future energy source.
    • Potential Role: Supplier of renewable electricity (especially hydropower) for electrolysis in Austria. Verbund could ensure a stable and green energy supply for the E-Fuel production plants.
  2. Axpo (Switzerland)

    • Expertise: Axpo is a Swiss energy company with a strong focus on renewable energy, including wind, solar, and hydropower. They are also exploring hydrogen and Power-to-X technologies to support decarbonization.
    • Potential Role: Axpo could provide renewable electricity and contribute to developing hydrogen production facilities in Switzerland.
  3. EnBW (Germany)

    • Expertise: EnBW is one of Germany’s largest energy companies and a major player in the renewable energy sector. They have experience in both onshore and offshore wind power and are expanding their involvement in green hydrogen projects.
    • Potential Role: Supplier of renewable wind energy for hydrogen production, particularly for the North German coastal region. EnBW could help scale the wind energy infrastructure required for large-scale E-Fuel production.

Industry and Logistics Partners

  1. BMW Group (Germany)

    • Expertise: BMW is a leader in automotive innovation and sustainability. The company is heavily investing in hydrogen and synthetic fuels as part of its strategy to reduce CO2 emissions across its fleet.
    • Potential Role: As a key consumer of E-Fuels, BMW could be a strategic partner for the automotive sector, using E-Fuels for combustion engines and transportation logistics.
  2. Lufthansa Group (Germany)

    • Expertise: Lufthansa is one of Europe’s largest airlines and has committed to reducing its carbon footprint through the use of sustainable aviation fuels (SAF). They are exploring partnerships for the production and use of synthetic fuels in aviation.
    • Potential Role: A major consumer and potential investor in the production of synthetic fuels for aviation. Lufthansa could support demand creation and provide a long-term purchase agreement for E-Fuels.
  3. Swiss International Air Lines (Switzerland)

    • Expertise: As part of the Lufthansa Group, Swiss International Air Lines is committed to sustainable aviation practices. They are exploring ways to integrate more synthetic fuels into their operations.
    • Potential Role: Key partner for the adoption and testing of synthetic fuels in the Swiss aviation sector.
  4. SBB (Swiss Federal Railways)

    • Expertise: The Swiss Federal Railways (SBB) is a leader in sustainable transportation. With increasing electrification and sustainability goals, they are exploring the use of E-Fuels and hydrogen for their fleet.
    • Potential Role: SBB could integrate E-Fuels or hydrogen-powered vehicles into their fleet, particularly for non-electrified routes, offering a potential use case for E-Fuels in public transport.
  5. Deutsche Post DHL Group (Germany)

    • Expertise: Deutsche Post DHL Group is a global leader in logistics and has set ambitious CO2 reduction targets. The company is actively exploring synthetic fuels as part of its efforts to decarbonize its fleet.
    • Potential Role: A significant consumer of E-Fuels in the logistics sector. Deutsche Post DHL could enter into purchase agreements and partnerships to promote the use of E-Fuels in its delivery fleet.

Investment and Financial Partners

  1. KfW Bank (Germany)

    • Expertise: Germany’s leading development bank provides financing for large-scale infrastructure and green energy projects, including renewable energy and hydrogen.
    • Potential Role: KfW could offer low-interest loans and funding for the development of renewable energy infrastructure, electrolyzers, and E-Fuel production facilities.
  2. Swiss Re (Switzerland)

    • Expertise: Swiss Re is a global reinsurance company with a strong focus on climate-related investments and sustainability initiatives.
    • Potential Role: Swiss Re could serve as an investment partner, contributing to the financial structuring of the E-Fuel project while promoting sustainable energy solutions in Switzerland and beyond.
  3. Helvetia Insurance (Switzerland)

    • Expertise: Helvetia is one of Switzerland's largest insurance groups, with a focus on sustainable investment projects.
    • Potential Role: Helvetia could provide financial backing for E-Fuel projects in Switzerland, particularly in renewable energy and infrastructure.
  4. Raiffeisen Bank (Austria)

    • Expertise: Raiffeisen Bank is Austria’s second-largest banking group, actively investing in green energy and sustainable projects.
    • Potential Role: Raiffeisen could provide financial solutions, including loans and bonds, for renewable energy and E-Fuel production projects in Austria.

Appendix 4: SWOT Analysis

Strengths:

  • High Demand: Strong growth in the demand for CO2-neutral fuels in Europe.
  • Technological Leadership: Access to advanced technologies like DAC and electrolysis.
  • Government Support: Strong promotion and subsidization from national and EU-wide programs.

Weaknesses:

  • High Initial Investment: CAPEX of €120 billion requires significant funding efforts.
  • Complex Logistics: Distribution of E-Fuels requires extensive infrastructure.

Opportunities:

  • Export Markets: Exporting E-Fuels across Europe and beyond.
  • Demand Growth: Increasing decarbonization requirements create long-term market potential.
  • Technological Innovation: Opportunities for improvements in production efficiency and scalability.

Risks:

  • Regulatory Uncertainties: Delays due to complex permitting processes.
  • Market Uncertainties: Dependency on political frameworks and CO2 price development.

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